CARTIF Projects
ICARUS
Increasing circularity in process industries by upcycling secondary resources
Description
ICARUS will upcycle waste material resources of most selected process industries (covering minerals, cement, ceramic, non-ferrous metals, steel, water, pulp&paper and chemical ones) to achieve circular and sustainable process industries overcoming their final application in construction sector. This project will accelerate the process industry uptake and contributing towards the developed education and skills activities and outcomes in this area as well as linking all value chain from industrial players recyclers, public authorities, and standardisation actors.
ICARUS tackles resources usage in the construction sector (housing and infrastructure), accounting for 50% of the total material extraction, and being responsible for more than 35% of waste streams in the EU. Furthermore, the circular economy in the sector is still at a very early stage, with an estimated level of circularity for the EU of 12.4% material use rate in the year 2021. ICARUS approach aims to give technological support to stakeholders of energy-intensive and construction industries as key players for the transition to a more green and digital processes industries supported by standardization aspects to promote values and a resilient, green and digital Single Market and business models including co-creation and co-design to successful market implementation.
The project will represent a breakthrough in the research and demonstration of new technologies to upgrade Secondary Raw Materials ensuring similar quality as primary raw materials, of three waste streams to improve circular economy principles in several intensive industries with its implementation in the construction sector, to improve circular economy principles in P4P process industries. These new technologies will be demonstrated throughout 3 demo cases: 1-Upcycling of Lithium Aluminosilicate Residue;2-Upcycling of SRMs from urban waste cellulose;3-Upcycling of steelmaking slags via Carbon Capture and Storage
Objectives
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- Defining the necessary technologies and its operational conditions and parameters overcoming identified technical and non-technological challenges for the upcycling processes of the wastes to be used as SRMs.
- Demonstration of Innovative upcycling of the SRMs in real use cases (ceramic, cement , concrete and road applications) for the construction sector.
- Providing guidance and facilitate compliance verification by competent authorities to consortium companies to prepare their products for the upcoming adoption of Digital Producto Passport (DPP), outlined in the EU’s Ecodesign for Sustainable Products Regulation (ESPR), aligned with FAIR principles..
Actions
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- To assess the sustainability of ICARUS’ demo cases.
- To improve upcycling technologies for Lithium Aluminium Silicate (LAR) purification, enhancement and conditioning throught electrochemical-assisted leaching technique.
- To characterize cellulosic material streams in terms of physiochemical properties, CECs concentrations, and heavy metal.
- To assess a way of valorising the residuals of cellullosic recovery process through the mesurement of biomethane potential.
Expected Results
- To identify the main environmental, social and economic hotspots of each of the recovery processes carried out within the framework of the project.
- To know the potential recovery performance of metallic elements in LAR using the electrochemical-assisted leaching technique.
- To know the characteristics of recovered cellulose and to frame it according to the existing national and European legislation.
R&D Line
- Research on metal recovery processes from batteries, brine, electronic and other waste streams and equipment.
Partners
Horizon Europe
10113864
Total Budget: 9,768,063€
CARTIF Budget: 534,000€
CARTIF Grant: 534,000€
Duration: 01/01/2024 – 31/12/2027
Responsible
Francisco Verdugo González
Division of Agrifood and Processes
Networking
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